チェーン式縦型・横型ツールマガジン

説明

チェーン式縦型・横型ツールマガジン
In the realm of modern machining, efficiency, versatility, and reliability are paramount, and the Chain Type Vertical and Horizontal Tool Magazine stands out as a critical component designed to meet these demands. This advanced tool storage and changing system is engineered to enhance the productivity of CNC machine tools, offering a seamless blend of strength, adaptability, and precision that caters to diverse industrial applications.​
A defining feature of this tool magazine is its hydraulic rack-type tool changer, which excels at handling heavy and long tools— a capability that sets it apart in high-demand machining environments. Unlike conventional systems that struggle with larger or heavier tools, this design ensures stable and secure handling, reducing the risk of tool damage or operational disruptions. This makes it an ideal choice for industries such as aerospace, automotive, and heavy machinery manufacturing, where machining tasks often involve bulky or elongated cutting tools.​
The chain type vertical and horizontal tool magazine boasts a strong structure that delivers high stability during operation. This structural integrity is crucial, as it minimizes vibrations and ensures consistent performance even during rapid tool changes or prolonged use. Whether integrated into vertical machining centers or horizontal boring mills, the robust build of the magazine guarantees reliable operation, contributing to improved machining accuracy and reduced downtime.​
Another key advantage is its non-standard adaptability, which allows customization according to the machine tool’s shape and specific requirements. This flexibility ensures that the tool magazine can be seamlessly integrated into a wide range of machine configurations, eliminating compatibility issues and optimizing workflow efficiency. Manufacturers can tailor the system to their unique production needs, whether modifying the layout for space constraints or adjusting capacities for high-volume machining.​
Delving into its specifications, the tool magazine offers two primary pocket specifications to accommodate different tool standards: BT40/CAT40/DIN40/HSK63 and BT50/CAT50/DIN50/HSK100. The BT40/CAT40 variant provides tool capacities of 40T, 48T, or 60T, while the BT50/CAT50 option offers 40T, 60T, or 120T, making it suitable for both small-scale precision tasks and large-scale production runs.​
In terms of tool dimensions, the BT40/CAT40 model handles a maximum tool diameter of 75mm when adjacent pockets are full and 127mm when empty, with a maximum tool weight of 8kg. The larger BT50/CAT50 variant extends these capabilities, supporting a maximum tool diameter of 125mm (full adjacent pockets) or 250mm (empty) and a maximum tool weight of 25kg, further emphasizing its suitability for heavy-duty applications.​
Efficiency is a hallmark of this system, with a tool change time of just 3 seconds (ATC) at 50Hz for both specifications— a rapid turnaround that minimizes idle time and boosts overall productivity. Magazine speed is equally impressive, with the BT40/CAT40 model operating at 0.65 seconds per tool and the BT50/CAT50 at 0.85 seconds per tool, ensuring quick access to the required tool for uninterrupted machining.​
The tool management mode employs a random selection system, allowing operators to access any tool in the magazine without sequential ordering, streamlining workflow and reducing setup times. The tool change selection is powered by a hydraulic rack and gear mechanism, which ensures smooth, precise, and repeatable tool changes, enhancing operational consistency and reducing the margin for error.​
In summary, the Chain Type Vertical and Horizontal Tool Magazine is a versatile and robust solution that elevates the performance of CNC machining centers. Its ability to handle heavy tools, adapt to non-standard configurations, and deliver rapid, stable operations makes it an invaluable asset for manufacturers seeking to optimize productivity and precision. Whether in high-volume production or custom machining, this tool magazine proves to be a reliable partner in meeting the challenges of modern manufacturing.